Ensuring Quality Control of Incoming Raw Materials
Supplier Selection
We choose certified and reputable suppliers to ensure our raw materials meet international standards like REACH and ROHS.
Incoming Material Inspection
Upon receiving materials, we verify labels against orders for type, specifications, production date, and batch number. We sample and test-produce each batch to detect any anomalies before mass production. Sampled materials are sealed and labeled for traceability.
Regular Testing and Compliance
We conduct regular inspections and tests on materials to ensure ongoing compliance with REACH and ROHS standards, maintaining high-quality and safe products.
Quality Monitoring During Production
ISO 9001 Certified Processes
Our factory is ISO 9001 certified, and we follow ISO quality control processes. We implement standardized operating procedures (SOPs) to ensure consistency at every production step. Each step is detailed and executed precisely.
Standard Operating Procedures (SOPs)
We create and follow detailed SOPs for each production stage, ensuring consistency and reliability. Regular calibration and maintenance of equipment prevent quality issues during production.
Mould Creation from Design
Aluminum molds are made based on design drafts, offering quick production, low costs, and fulfilling customer design requirements.
Automated Injection
A robotic dispenser precisely injects colored liquid into molds, creating desired designs or logos.
Cleaning Mould
Brushes clean the solidified color surfaces and interior of the mold, removing dust and residues.
High-Temperature Curing
Molds with colored material are baked at high temperatures to solidify the materials.
Cooling and Demolding
Molds are removed from the oven, cooled, and products are demolded.
Edge Refinement
Product edges are refined to ensure smooth and neat peripheries.
Real-Time Monitoring&Process Inspections
Real-Time Monitoring
We monitor key parameters like temperature, pressure, and time in real-time during production. This ensures stable production conditions and immediate response to any deviations.
Process Inspections
Critical control points are established throughout the production process. We regularly check product quality at these stages to quickly identify and address any issues.
Finished Product Inspection
Visual Inspection
Before packaging, we conduct a thorough visual inspection of the products. This includes checking for color, pattern, and size consistency, as well as identifying any defects such as bubbles, color splashes, uneven surfaces, or scratches.
Functional Testing
We perform random functional tests on the products. These tests include checking for slip resistance, flexibility, durability, and temperature resistance to ensure the products meet usage requirements.
Sample Retention
We retain samples from each batch of products for future inspection and traceability, ensuring we can review and address any quality issues that may arise.
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